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Manipulator connection plate

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Detail

Manipulator Connection Plate Specifications

Key Features at a Glance

ParameterSpecificationWhy This Matters
Layer Structure6-layer 1st-order HDI + Rigid-Flex✅ Enables complex wiring in compact robotic joints
Thickness0.8mm (rigid area)✅ Balances strength and space constraints
MaterialHigh-strength alloy substrate✅ Withstands repeated mechanical stress
Flexible ZonesDouble-sided polyimide flex layers✅ Allows ±180° continuous bending

Technical Advantages Explained

1. 6-Layer 1st-Order HDI Rigid-Flex

  • Hybrid Construction:

    • Rigid Areas: 6 copper layers with 75μm microvias (1-2, 2-3, etc.)

    • Flex Zones: 2-layer polyimide with 12μm copper (bend radius ≤5mm)

  • Performance Benefits:
    ✅ 30% weight reduction vs all-rigid designs
    ✅ 500,000+ bend cycles at 90° articulation (tested per IPC-6013)

2. Alloy Reinforcement Process

PropertyThis Alloy BoardStandard FR-4
Tensile Strength620MPa350MPa
Thermal Conductivity15W/mK0.3W/mK
Vibration Resistance50G (10-2000Hz)15G

3. 0.8mm Optimized Profile

  • Precision Engineering:

    • Rigid sections: 0.8mm ±0.03mm

    • Flex transitions: 0.2mm tapering

  • Design Flexibility:
    ✅ Compatible with M8/M12 robotic connectors
    ✅ Survives 10,000+ mating cycles (per IEC 61076-2-101)

Recommended Applications

▸ Industrial robotic arm joint wiring
▸ Collaborative robot (cobot) power/signal transmission
▸ Surgical robotic instrument connections


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